SUPCON OTS operator training simulator platform interface

Industry Software

Operator Training Simulation

overview

What is SUPCON OTS?

SUPCON OTS is a high-fidelity operator training and validation platform that simulates real plant processes and control systems. It provides a safe environment for operator training, procedure validation, and emergency response, helping improve workforce competency, operational safety, and digital transformation.

OTS high-fidelity process simulation replicating real plant conditions

BENEFITS

built for impact

Operation with Confidence

Verify control strategies, interlocks, and system logic before plant commissioning

Train for Real Performance

Simulate real process operations, control schemes, interlocks, and HMI in a risk-free environment

Turn Experience into Standards

Collect, process, and deliver real-time and historical data for analytics and smarter decisions

Prepare for Digital Operations

Build dashboards, workflows, and industrial applications using standardized UNS data

key features

Decoding time series with industrial-grade reliability

High-Fidelity Process Simulation

Accurately replicate real plant behavior for realistic training and safer operations.

Up to 50,000 tags

Advanced thermodynamic simulation models

Dynamic gas-liquid equilibrium and flash calculations

High-speed engine (up to 50× real-time)

Proven accuracy against leading simulation tools

1:1 DCS/SIS Simulation

Train on the same control logic and systems used in your plant

Direct connection with real plant DCS/SIS databases

Identical HMI, alarms, and control logic

Interlock and PID verification before commissioning

Controller fault simulation

Integration with major industrial protocols

Immersive Field Simulation

Bridge the gap between control room and field operations

2D & 3D synchronized plant simulation

360° panoramic field operation station

VR-based emergency response drills

Pre-turnaround safety rehearsal

Intelligent Scoring & Instructor System

Measure training performance with automated evaluation and insights

Real-time operation tracking and evaluation

Automated scoring with configurable rules

Flexible accident and scenario configuration

Data-driven performance analysis

OTS 1:1 DCS and SIS control system simulation for operator training

OTS immersive 3D field simulation for hands-on operator training

OTS intelligent scoring and instructor management system interface